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ASIC Design
& Production Solutions

From architecture and mixed-signal integration through manufacturable implementation, NFR turns complex ASIC concepts into reliable, production-ready silicon.

  • Foundry Agnostic
  • Mixed-Signal Expertise
  • Design for Packaging & Test
  • US-Based Engineering
Schedule a meeting with an engineer

Trusted Across Industries

18+
Years of Experience
500+
ASICs Designed
99%
Repeat Customers
1M+
Chips Shipped
100%
On-Time Delivery
START WITH THE RIGHT SOLUTION

Talk to us before you commit to a custom ASIC

A custom ASIC can deliver significant advantages in performance, power, size, integration, and cost, but it isn't always the right answer.

NFR evaluates available commercial technologies, draws on our partner network, and gives you an objective assessment of whether a custom ASIC truly delivers the performance, cost, and schedule advantages your program requires.

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WHEN CUSTOM SILICON MAKES SENSE

Is an ASIC the Right Solution?

A custom ASIC becomes especially valuable when commercial components can no longer deliver the integration, cost at volume, performance, lifecycle, or form factor your product requires.

Component
Consolidation

Replace multiple discrete ICs with an integrated solution to reduce size, complexity, power, and component count.

Obsolescence  
& Lifecycle

Replace obsolete or end-of-life components with custom silicon designed around long-term product requirements.

Size
& Power

Reduce board space and power consumption when commercial solutions can't meet system constraints.

Mixed-Signal
& RF Integration

Bring analog, digital, RF, power-management, and specialized functions together in a single device.

Specialized
Performance

Develop functionality, voltage ranges, interfaces, or performance characteristics unavailable in commercial components.

Supply-Chain
Control

Reduce dependence on difficult-to-source components and create a more predictable long-term technology path.

THE NFR APPROACH

ASIC Engineering That Looks Beyond the Chip

NFR approaches custom silicon as part of a larger system. Our engineers combine deep ASIC expertise with system-level thinking across analog, digital, RF, interfaces, power, verification, and integration to develop silicon around the requirements of the finished product.

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Mixed-Signal
by Design

Complex analog, digital and RF integration is a core NFR specialization.

Foundry
Agnostic

NFR is foundry-agnostic, working across standard, specialized, and custom processes and PDKs to match each application’s performance, cost, voltage, and production needs.

Design for
Packaging & Test

Packaging, substrate, and test requirements are considered early, helping reduce integration problems and costly redesigns later.

Prototype to Production  Continuity

NFR can remain involved from architecture and design through fabrication coordination, packaging, bring-up, validation, and production transition.

Proven IP
& Design Reuse

NFR draws on an extensive library of proven internal IP and design building blocks, particularly in 180nm CMOS, helping accelerate development, reduce design risk, and avoid starting every custom IC from scratch.

System-Level
Engineering

NFR brings experience across silicon, PCB, packaging, firmware, and test, helping ensure the ASIC is designed to work within the complete system, not in isolation.
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MIXED-SIGNAL SPECIALIZATION

Deep Expertise in Mixed-Signal Integration

Proven 180 nm Expertise

NFR has deep experience with 180 nm CMOS and SiGe technologies, including high-voltage and specialized processes. Our engineers evaluate process options based on performance, power, voltage, integration, cost, and production requirements to select the right technology for each application.

Our 180 nm expertise includes analog and RF circuits, data converters, sensor interfaces, and power management, with a focus on integrating these functions into manufacturable ASIC designs.

ASIC Design Technical Capabilities

Architecture
& System Design

  • System architecture & IC feasibility analysis
  • Requirements definition & specification development
  • ASIC vs. commercial off-the-shelf (COTS) technology evaluation
  • Performance, cost, and technology trade studies
  • Product roadmap and technology selection

‍

Custom
IC Design

  • Digital logic design and integration within mixed-signal ASICs
  • Analog IC design
  • Mixed-signal IC design
  • RF integrated circuit design
  • Custom IP and core development
  • Digital IP and core integration

Manufacturing
Readiness

  • Design for Manufacturability (DFM)
  • Foundry and fabrication coordination
  • Packaging and test planning
  • Production transition support
  • Yield, cost, and time-to-market considerations

Design Technologies

  • Process experience from 14 nm through mature 0.5 µm nodes
  • CMOS, BCD, and BiCMOS process technologies
  • SOI, SiGe and specialized semiconductor technologies
  • Foundry and PDK selection
  • Design optimization for performance, power, area, cost, and lifecycle

PCB
& System Integration

  • PCB schematic capture and layout
  • Prototype hardware development
  • System-level integration
  • Functional proof-of-concept development
  • FPGA and RTL development
  • MCU firmware development
  • Evaluation and bring-up platforms
  • Hardware validation prior to ASIC integration

Verification & Validation

  • System analysis and performance modeling
  • Functional and design verification
  • ASIC bring-up and characterization
  • PCB-based evaluation and validation
  • RF characterization and anechoic chamber testing
  • ATE and production test planning
  • Defined design-review and acceptance milestones

Where Custom
Mixed-Signal Silicon Can Fit

NFR's ASIC capabilities can support a wide range of system requirements where off-the-shelf components cannot deliver the needed performance, integration, lifecycle, or form factor.

RF & Front-End ICs

Custom RF, analog front-end, amplification, and signal-conditioning functions.

Sensor Interfaces

Mixed-signal interfaces for sensing, monitoring, signal conditioning, and capacitive readout.

Power Management

Custom power-management, regulation, monitoring, and control functions.

Motor
& Actuator Control

Integrated driver, monitoring, and control functions for motors, actuators, and related systems.

Monitoring
& Control

Custom mixed-signal silicon for monitoring, control, communications, and embedded system functions.

High-Voltage & Low-Voltage Integration

Integrate high-voltage interfaces, low-voltage control circuitry, and analog signal processing within a single ASIC. This can reduce external components and simplify board-level integration in systems with demanding voltage and control requirements.

CONNECTED CAPABILITIES

Support Beyond the ASIC

NFR connects ASIC development with packaging, PCB design, and test to identify integration issues early and simplify the path to production. Engage us for any individual service or keep the work connected under one team.

ASIC designWafer servicesCleanroom processingWafer dicingSubstrate fabricationSemiconductor packaging and assemblyTest and validation

PCB
Design

Connect custom silicon to the larger system with PCB engineering for RF, high-speed, mixed-signal, and complex designs.

PCB Design
Order
PCBs

PCB
Manufacturing

Move from board design to rapid-turn U.S.-based fabrication, with engineering support from prototype through production.

PCB Manufacturing
Order
Packaging

Wafer Processing & Semiconductor Packaging

NFR's U.S.-based micro-OSAT provides standard and advanced packaging, substrates, assembly, and test for prototypes, low-volume production, and specialized requirements.

Explore Wafer & Packaging Services
FLEXIBLE ENGAGEMENT

ASIC Expertise When and Where You Need It

Not every engagement requires a complete ASIC development program. NFR engineers can augment your internal design team with specialized analog, digital, mixed-signal, RF, verification, integration, and manufacturing expertise.

Extend Your Engineering Team
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collaboration

Start with the Requirements

Let's Determine the Right Path Forward

Whether you're evaluating the business case for a custom ASIC, need specialized design expertise, or are ready to move an existing architecture toward silicon, start with a technical conversation.

Schedule a Technical Consultation

Frequently Asked Questions
ASIC & Systems Design

What ASIC design services does NFR provide?

NFR supports ASIC development from architecture through production, including analog, digital and mixed-signal design, verification, physical design, foundry coordination, packaging and test planning, bring-up, and validation. We can support the entire program or augment your team at a specific stage.

Does NFR offer mixed-signal ASIC design?

Yes. Mixed-signal integration is a core NFR capability, combining analog, digital, and, where required, RF functions within a custom IC.

Does NFR design RF and microwave integrated circuits?

Yes. NFR has experience with RF and microwave ICs as well as mixed-signal, analog, sensor interface, high-speed digital, and low-power designs.

What semiconductor processes does NFR support?

NFR has experience across a broad range of technologies, from mature processes such as 180 nm through more advanced CMOS and SiGe technologies. Process selection depends on the application's performance, cost, availability, and production requirements.

Is NFR tied to a specific semiconductor foundry?

No. NFR is foundry-agnostic. We help customers select an appropriate foundry and process based on the technical and commercial requirements of the program rather than steering projects toward a single manufacturing platform.

Can NFR take over or complete an existing ASIC design?

Yes, depending on the design stage and available design files. NFR can take on specific portions of an existing ASIC program, provide specialized engineering support, or help complete a design already in progress.

Can NFR augment our internal ASIC engineering team?

Yes. NFR can provide specialized engineering expertise and additional design capacity as an extension of an internal engineering organization, without requiring NFR to manage the entire program.

How does NFR reduce ASIC development risk?

NFR considers packaging, testing, manufacturability, PCB integration, and production requirements throughout development rather than treating them only as post-tape-out activities. This manufacturing-first approach can identify integration issues earlier and reduce costly redesigns later.

Does NFR have reusable ASIC IP?

Yes. NFR has developed a portfolio of proven internal IP blocks and architectures that can be leveraged where appropriate to reduce design time, development cost, and technical risk.

What happens after my ASIC is taped out?

NFR can remain involved after tape-out, coordinating wafer fabrication and supporting wafer dicing, packaging, PCB design and manufacturing, device bring-up, testing, validation, and the transition toward production.

Can NFR support an ASIC from concept through production?

Yes. NFR can stay with a program from architecture and ASIC design through foundry coordination, packaging, test, PCB integration, bring-up, and production support. Keeping these stages connected helps identify downstream issues earlier and reduces handoffs between suppliers.

When should I consider a custom ASIC instead of an FPGA or COTS components?

A custom ASIC becomes worth considering when an FPGA or COTS solution creates limitations in power, size, performance, integration, or unit cost. It can be particularly compelling when multiple functions can be consolidated into a single device or when production volumes justify the upfront development investment.