Aerospace & Defense

Custom silicon and electronics for demanding programs

NFR designs custom ASICs and the electronics around them for aerospace and defense programs. From concept to silicon, and from prototype hardware to production deliveries, we support development where off-the-shelf components fall short on performance, size, power, or lifecycle.

Our ASIC work spans analog, RF, digital, and mixed-signal design across CMOS, SOI, SiGe, GaN, and GaAs technologies. We also support the system around the chip, including PCBs, substrates, packaging, firmware, and test hardware.

Discuss Your Project
Jerry Lopez Working on RF device

Why custom silicon for aerospace and defense

Aerospace and defense programs often outlast the components they were designed around. A custom ASIC can give your program performance and supply continuity that catalog parts cannot.

  • Replace obsolete components: Redesign end-of-life parts into silicon your program controls.
  • Consolidate functions: Integrate multiple ICs into a single device.
  • Reduce size, weight, and power: Shrink board footprint and power budget.
  • Integrate RF and high voltage: Combine RF, power management, and high-voltage functions, including GaN and GaAs controllers and biasing.
  • Support long lifecycles: Plan for sustained production over the life of the program.
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Electronics built around your system requirements

Aerospace and defense programs bring together electrical, mechanical, and environmental requirements that must be considered throughout development. NFR supports projects involving sensor interfaces, signal conditioning, data conversion, power management, and digital control.

Our engineering approach considers the priorities of your application, including noise, power consumption, size, weight, component availability, and documentation needs.

From silicon to assembly and test

  • Custom ASICs: Analog, RF, digital, and mixed-signal ICs, from concept through foundry management, packaging, and production test.
  • Custom electronics: Analog and RF circuitry, sensor interfaces, data converters, and digital control.
  • Packaging and integration: PCBs, flip-chip substrates, chip packaging, and module assembly.
  • System support: Firmware, test hardware, ASIC characterization, preproduction testing, and failure analysis.
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Support for complex applications

NFR’s aerospace and defense work spans aircraft and avionics, satellite and spacecraft applications, uncrewed aircraft, radar, communications, navigation, and ground-support equipment. Current work includes an RF front-end controller ASIC for a major defense prime, now in production.

Our experience includes engineering prototypes, ground-tested hardware, and production deliveries. Project scope and verification requirements are defined around the specific hardware and its intended use, supported by NFR’s in-house test lab and anechoic chamber.

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LET’S WORK TOGETHER

Bring us your next engineering challenge

Share your starting point, performance requirements, and development goals. We’ll help identify where NFR can contribute, from a single chip to a complete system.

Talk With Our Team

Frequently Asked Questions
About Aerospace & Defense Services

Is NFR's wafer processing and semiconductor packaging services U.S.-based?

Yes. NFR's wafer processing and semiconductor packaging services are U.S.-based and designed to provide responsive engineering collaboration, faster turnaround, and domestic supply-chain options for programs where those considerations matter.

Can NFR integrate high-voltage and power management functions into an ASIC?

Yes. NFR designs ASICs that combine mixed-signal, RF, power management, and high-voltage functions. Integrating these into one device can reduce component count, board area, and power consumption.

Can NFR replace obsolete or end-of-life components with a custom ASIC?

Yes. NFR can redesign the function of obsolete or end-of-life components into a custom ASIC, often integrating surrounding circuitry at the same time. This helps sustain long-running aerospace and defense programs without repeated board redesigns.

Can NFR work on ITAR-controlled ASIC and electronics projects?

Yes. As an ITAR-registered company, NFR supports ASIC design, electronics development, packaging, and test for programs that involve ITAR-controlled technical data. Project handling is defined around each program's export control requirements.

Does NFR design RF ASICs for radar and communications?

Yes. NFR designs RF and mixed-signal ASICs, including RF front-end controllers, power driver chips, and controller and biasing circuits for GaN and GaAs devices. These support radar, communications, and other RF-intensive aerospace and defense systems.

Does NFR handle production, or only prototypes?

Both. NFR supports engineering prototypes, ground-tested hardware, and production deliveries. For ASICs, this includes foundry management, test (ATE) development, packaging, and delivery.

Does NFR support the system around the chip?

Yes. Beyond ASIC design, NFR supports PCB design and manufacturing, flip-chip substrates, chip packaging, module assembly, firmware, FPGA development, test hardware, and failure analysis. Customers can engage NFR for a single component or a complete system.

Does NFR use offshore design or manufacturing partners?

No. NFR's design and manufacturing are performed in the United States, so ASIC and electronics work for aerospace and defense programs stays under U.S. control from development through delivery.

How do I start a project with NFR?

Share your starting point, performance requirements, and development goals. NFR's engineering team will review the project and identify where it can contribute, whether that is a single chip, a board, or a complete system.

How does NFR verify and test ASICs?

NFR performs ASIC characterization, verification, and validation in its in-house test lab, which includes an anechoic chamber for RF testing. Verification requirements are defined around the specific hardware and its intended use.

What aerospace and defense applications does NFR support?

NFR supports aircraft and avionics, satellite and spacecraft applications, uncrewed aircraft, radar, communications, navigation, and ground-support equipment.

What ASIC design services does NFR offer for aerospace and defense?

NFR designs custom analog, RF, digital, and mixed-signal ASICs for aerospace and defense programs. Support runs from concept through design, foundry management, pcb design and manufacturing, packaging, characterization, and production test, so a single team carries the chip from requirements to delivery.

What process technologies does NFR support?

NFR supports CMOS, SOI, SiGe, GaN, and GaAs technologies across process nodes from 14 nm to 0.5 µm, through long-standing foundry partnerships. Its focus area is mixed-signal CMOS at 180 nm, where a large internal IP library supports faster development cycles.

Where does NFR perform its design and manufacturing?

NFR's design and manufacturing are 100% based in the United States. ASIC design, PCB manufacturing, assembly, and test are performed by NFR's U.S. team in U.S. facilities.

Why does U.S.-based design and manufacturing matter for defense programs?

U.S.-based design and manufacturing keeps controlled technical data and hardware within the United States, simplifies export control compliance, and supports supply chain security for defense programs. It also gives program teams direct access to the engineers working on their hardware.

Why would a defense program use a custom ASIC instead of off-the-shelf components?

A custom ASIC can replace obsolete or end-of-life parts, consolidate multiple ICs into one device, and reduce size, weight, and power. For programs with long lifecycles, it also gives the program a supply path it controls rather than depending on catalog parts that may be discontinued.